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[PLAZMARK Case Study] Resin Molding Product Manufacturer Production Technology Department

[PLAZMARK Case Study] Resin Molding Product Manufacturer Production Technology Department

The order volume is also on the rise! Here are examples of cases where we have been able to deliver products with stable quality.

We would like to introduce a case where the production technology department of a resin molding product manufacturer has implemented "PLAZMARK for Atmospheric Plasma." Before joining resin molded parts, surface modification is performed through plasma treatment. However, due to the three-dimensional shape, we were troubled by how to confirm whether each part was uniformly modified. With the introduction of this product, we have been able to prevent performance changes in the equipment over time through daily checks, allowing us to deliver products with stable quality. [Case Overview] ■Challenges - Struggled with how to confirm whether the surface modification of the three-dimensional shape was uniform. *For more details, please refer to the related links or feel free to contact us.

  • Plasma Generator
  • Evaluation Board

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[PLAZMARK Use Case] Electronic Components Manufacturer Production Technology Department

[PLAZMARK Use Case] Electronic Components Manufacturer Production Technology Department

You can numerically manage the changes in the target color, making it simple and highly reliable! Here are examples of our products.

We would like to introduce a case where the production technology department of an electronic components manufacturer implemented the "PLAZMARK O2 Cleaning." Although the same process is being run in large quantities across multiple automated lines, variations in quality between the lines were pointed out by the production and quality departments. This product is easy to handle, allowing for clear numerical management of the desired color changes even during line expansions. 【Case Overview】 ■Challenges - Variations in quality between lines ■Results - Clear numerical management of the desired color changes even during line expansions *For more details, please refer to the related links or feel free to contact us.

  • Plasma Generator
  • Evaluation Board

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[PLAZMARK Use Case] Semiconductor Manufacturer Packaging Division

[PLAZMARK Use Case] Semiconductor Manufacturer Packaging Division

Dramatic improvement in work efficiency! A case where quality has also improved with frequent evaluations at low cost.

We would like to introduce a case where the production department of a semiconductor manufacturer's packaging division has implemented 'PLAZMARK Ar Cleaning for Plasma Cleaning'. It was necessary to confirm the effectiveness of plasma cleaning before wire bonding, and management was done based on the etching rate of Au. However, the equipment was expensive, measurements were cumbersome, it was not something anyone could do, and there was the challenge of high costs for test samples. With the introduction of this product, work efficiency has dramatically improved. The confirmation work, which was only performed once every few months, could now be switched to a daily routine, leading to stable quality and contributing to the overall VE of the line. [Case Overview] ■Challenges - The equipment for confirming the effectiveness of plasma cleaning is expensive and measurements are cumbersome. *For more details, please refer to the related links or feel free to contact us.

  • Plasma Generator
  • Evaluation Board

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[PLAZMARK Use Case] Electronic Components Manufacturer China Factory

[PLAZMARK Use Case] Electronic Components Manufacturer China Factory

Cost-effective and implementable with on-site judgment! Introducing cases where the defect occurrence rate has dramatically improved.

We would like to introduce a case study of the implementation of 'PLAZMARK O2 Cleaning' at a Chinese factory of an electronic components manufacturer. Every day, parts are set in a multi-stage vacuum plasma device for cleaning, but defects occurred approximately once a month. Since the introduction of this product, the defect rate has dramatically improved. 【Case Overview】 ■Challenges - Defects occurred approximately once a month - Although operational procedures are instructed, there is variability among workers ■Results - The defect rate has dramatically improved *For more details, please refer to the related links or feel free to contact us.

  • Plasma Generator
  • Evaluation Board

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[PLAZMARK Use Case] Equipment Manufacturer Customer Service Department

[PLAZMARK Use Case] Equipment Manufacturer Customer Service Department

To help in the early investigation of causes and to gain more trust than before! Introducing our product case studies.

We would like to introduce a case where the customer service department of a device manufacturer implemented the 'PLAZMARK O2 Cleaning Tool.' They received complaints that the sealing components of the exhaust pipes of their own vacuum plasma equipment were deteriorating too quickly and were asked to investigate the cause of any potential issues. To check the state of the plasma inside the chamber, they introduced our product and conducted experiments, which revealed through discoloration that plasma was reaching into the exhaust duct, while minimizing the impact on the user's process. [Case Overview] ■ Issues - Investigate the cause of any potential issues with their own plasma equipment. ■ Results - Discovered through discoloration that plasma was reaching into the exhaust duct. - Managed to minimize the impact on the user's process. *For more details, please refer to the related links or feel free to contact us.

  • Plasma Generator
  • Evaluation Board

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[Consultation] The colorimeter does not give the same value every time it is measured.

[Consultation] The colorimeter does not give the same value every time it is measured.

It includes various factors such as the variation of the color difference meter and the variation of the equipment (processing) itself!

When measuring with a color difference meter, the values do not come out the same every time. We would like to introduce a consultation regarding this concern. As for the actual performance of the indicator, our experimental results show that when the same processing is performed, there can be a variation in the color difference value ΔE of about 2 to 3. This includes various factors such as the variation of the color difference meter, the variation of the device (processing) itself, and the variation in discoloration of the indicator itself. *For more detailed information, you can view it through the related links. Please feel free to contact us for more details.

  • Plasma surface treatment equipment

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PLAZMARK discoloration example due to ozone gas (2)

PLAZMARK discoloration example due to ozone gas (2)

The low concentration of ozone generated by household ozone sterilization and deodorization devices causes discoloration of PLAZMARK atmospheric pressure No. 41 high sensitivity!

We investigated the extent of discoloration caused by commercially available ozone disinfection and deodorization devices for general household use. As a result, when an indicator was installed on the side of the air outlet and operated overnight, there was almost no discoloration. Subsequently, when the indicator was repositioned to directly face the air outlet and operated overnight, it showed almost complete discoloration. Assuming an ozone concentration of 0.06 ppm, a simple calculation of the CT value after 14 hours of operation yields 0.06 ppm × 14 hours × 60 minutes = CT value of 50.4 ppm·min, which closely matched the discoloration observed with the experimental ozone generator. [Experiment Overview] ■ Device: A commercially available device that generates ozone adjusted to below the environmental standard (0.06 ppm) as stipulated by the Basic Environmental Law. ■ Test Conditions: An unmanned conference room of approximately 35 m² (volume about 100 m³), operated overnight without lighting. The airflow was set to "medium." *For more details, please refer to the related links or feel free to contact us.

  • Special labels, etc.

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